NAME OF THE
PRODUCT : MUSTARD OIL.
PRODUCT
CODE : 211001023.
QUALITY
& STANDARD :
PFA regulation is mandatory.
(I) INTRODUCTION
Oil seed crops occupy an important place in the agriculture and industrial economy of the country. India is perhaps the only country in the world having the largest number of commercial varieties of oil seeds. Mustard Oil is also one of the major oil seeds from which edible oil is produced. In Northern & Central India, it is medium of cooking food. Besides it is also used in preparation of Pickles. The Mustard Oil Cake ( By Product) is used as cattle feed.
(II) MARKET:
It has enormous demand as one of the edible oils and used as cooking medium especially in northern, eastern and north eastern of India. The demand of Mustard Oil is increasing with the time. Refined Ghani, filtered, double filtered mustard oil have given new thrust to its market. Due to consumption in household and in pickle industries it appears to be good scope for establishing mustard oil industry.
(III) BASIS & PRESUMPTIONS:
1. This project is based on single shift basis and
300 working days in a year.
2. The cost of machinery &
equipment/materials indicated refer to a particular make and the prices are
approximate to these prevailing in the market at the time of preparation of
this profile.
3. Depreciation has been taken as an –
a) On Machinery & Equipment @ 10%
b) On Office Furniture & Fixture @ 20%
4.
Interest on Total Capital Investment has been taken @ 12% per annum.
5.
Minimum 40% of the total investment is required as margin money.
6.
Pay back period of the project will be 7 years, with half yearly
installments.
7.
Break Even Point has been calculated at the full capacity utilization.
8.
For smooth functioning of unit it is suggested that unit should have a
good stock of quality raw material (mustard seed).
9.
The yield of mustard oil, mustard oil cake and wastage (stone/dust) have
been taken as 35%, 60% & 5% based on raw mustard seed.
(IV) IMPLEMENTATION SCHEDULE:
The following steps involves in the implementation of the project. a) Selection of site.
b) Form ownership. c) Feasibility report.
d) Registration with DIC, PFA etc. e) Arrangement of finance.
f)Construction of Factory Shed & Building. g) Plant Erection & Electrification.
h) Recruitment of manpower.
i)Arrangement of raw materials including packaging materials. j)Selection of marketing channel.
k) Miscellaneous work ie. Power and Water connection, Pollution control board clearance etc.
Normally 6 months is required to implement the project.
(V) TECHNICAL ASPECTS:
a) Production details & process of manufacture:
The seeds are to be dried in sun and then they are to be cleaned by shakers to remove dust and foreign materials. The seeds are initially steamed and then passed through the expeller and the process is repeated till the maximum oil is extracted out of the seeds. The filtered oil is filled in to the containers, which are subsequently sealed and labeled for marketing. On an average around 35% recovery of oil from the seed is made.
b) Quality Specification-
The quality of seeds should conform at least to the quality and standard laid down in P.F.A. Act. However, for better marketing the standards may be maintained as per ‘AGMARK’ specification. The ISI specification is No. IS-546-1975 (2nd revision). The entrepreneur may approach the appropriate authorities to get
‘AGMARK’ or ISI specification for better marketing of the product.
c) Production Capacity (per annum)-
The estimated production capacity per annum is as follows -
ITEM Qty. Value (Rs. Lakhs )
Mustard Oil 134.0 M. T.
Mustard Cake 230.0 M.T. 102.31 Lakhs
Total: Rs. 122.30 Lakhs
d) Power requirement- 30 KW
e) Pollution Control:
Entrepreneur is advised to contact State Pollution Control Board for detailed guidance directly.
(VI) FINANCIAL ASPECTS
Fixed Capital-
A. Land & Building –
Built up Area - 200 Sq. Mtrs. Rented @ Rs. 6,000/-P. M. (Processing Hall, Store etc.)
B. Machinery & Equipment-
Sl.No. Description Qty. Rate(Rs.) Amount(Rs. In Lakhs)
1. Oil Expeller with Single Steel 2 Nos. 1,60,000/- 3.20
gear Set size 27” X 5”
2. Filter press frame type 1 No. 55,000/- 0.55
14” X 14” X 14’ plates plunger
pump and filler cloth.
3. Oil Storage Tank 3 Nos. 10,000/- 0.30
4. Electronic Weighing Scale 1 No. 20,000/- 0.20
5. Misc. equipment & Tools such - LS 0.20
as weighing Scale Can Sealing
machine, Box stamping machine etc.
6. Electrical Accessories:Electric LS 0.70
Meter 15 HP ( 2 Nos.)
Starter, Switch & others
TOTAL: Rs. 5.15 lakhs
C. Electrification, Installation, Packaging, Taxes, Rs. 0.52
LakhsForwarding charges etc. @ 10%
D. Office furniture & fixtures Rs. 1.00
Lakhs
E. Preliminary & pre-operative expenses Rs. 0.50
Llakhs
(VII) Total Fixed
Investment
Rs. 7.17lakhs
(VIII) WORKING CAPITAL (per month):
Recurring Expenses (Per
Month):
a. Personnel Rs. 0.31 Lakh
b. Raw material Rs. 8.36 Lakh c. c. Utilities Rs. 0.30 Lakh d. Other Expenses Rs. 0.14 Lakh
Total: Rs. 9.11 lakh
Working Capital (3 months of recurring expenses) = Rs.27.33 lakh
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